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Engineering Basics

How does moisture affect pneumatic systems and how do we mitigate it?

December 4, 2025 By Mary Gannon

Although we often think of moisture in industrial applications, water freezes, and it can affect mobile machinery performance by causing. damage to air cylinders on salter trucks, pneumatic tire inflation systems, and air brake systems.

By Josh Cosford, Contributing Editor Desiccant, membrane, deliquescent, centrifugal and refrigerated air dryers are all technologies used to dry our compressed air systems. They are installed in various locations throughout the plant, although downstream of the compressor is the most critical location. Compressing air collects the volume of moisture found in a cubic foot of […]

Filed Under: Air Preparation, Components, Cylinders, Engineering Basics, Featured

Critical maintenance tips for compressed air in mining

October 28, 2025 By Mary Gannon

air compressor maintenance mining AdobeStock_234522614

Contributed by Dave Henning, Sales Manager, MCE Automation If you’ve ever found yourself stuck by the side of the road kicking yourself for putting off some crucial bit of auto maintenance, then you know firsthand that an unscheduled breakdown can be dramatically more inconvenient and costly than whatever you were putting off. When it comes […]

Filed Under: Air Compressors, Components, Engineering Basics, Featured Tagged With: mceautomation

Ensuring growth through energy savings with compressed air management

October 10, 2025 By Mary Gannon

After using leak detection guns and installing flow meters, a pneumatic system at a chocolate factory like this opens and closes faster, resulting in significantly higher production and fewer malfunctions.

Reducing energy use through compressed air monitoring and management allows you to speed up production and fine-tune efficiency. Energy is expensive, especially compressed air which can be eight times more expensive than electricity, with up to 50% of it being wasted through leaks. Pneumatic machines wear. Systems are often oversized, taking more energy than required. […]

Filed Under: Air Compressors, Components, Engineering Basics, Featured, Pressure Sensing Tagged With: vpinstruments

Simple design changes can reduce packaging machine air consumption

August 8, 2025 By Mary Gannon

small changes to pneumatic systems can reduce air consumption, saving money in the long run.

Total savings over the lifecycle of the packaging machine can surpass 30%, outweighing the incremental cost of enabling components. By Steve Bain, Industry Segment Manager, Food and Packaging, Festo Original equipment manufacturers reduce packaging machine air consumption by more than 30% while increasing the speed of their packaging machines by designing those machines with valve terminals […]

Filed Under: Air Compressors, Components, Engineering Basics, Featured, Tubing Tagged With: festo

Keeping it clean in food & beverage with pneumatics technologies

April 11, 2025 By Mary Gannon

Pneumatics technologies are used extensively in food & beverage processing because they provide rapid and compact actuation while discouraging the proliferation of harmful contaminants. Image courtesy of AdobeStock

Pneumatics technologies offer the clean designs and reliable operation required in food and beverage processing. By: Josh Cosford, Contributing Editor The food & beverage industry is unique in many ways, not the least of which is the obvious observation that it’s the only industry providing us with the nourishment for life. Unless you’re living off […]

Filed Under: Air Preparation, Components, Cylinders, Engineering Basics, Featured

What pneumatic valves should you select for automation systems?

January 16, 2025 By Mary Gannon

pneumatic valves for automation AdobeStock_615829306

By Josh Cosford, Contributing Editor There are a lot of pneumatic directional valve options on the market. There are the big players in the game who take up half the market under only a couple of brand names, but the remaining half of the industry contains hundreds of players with myriad options. When selecting valves […]

Filed Under: Components, Engineering Basics, Valves

Which pneumatic technology is best for linear motion applications?

August 14, 2024 By Mary Gannon

Controlled pneumatics is highly suitable for web tensioning. Four pneumatic cylinders are controlled via a piezoelectric-based Festo VTEP proportional pressure valve terminal, top left.

In linear motion applications, pneumatics, servo pneumatics, and controlled pneumatics each deliver unique motion and force capabilities. Contributed by By Frank Langro, Director of Product Market Management, Pneumatic Automation, Festo Pneumatic linear actuators are fundamental for automation because of their low cost, ease of installation and operation, high yet compliant force, speed, compactness, safety in hazardous areas, […]

Filed Under: Actuators, Components, Cylinders, Engineering Basics, Featured Tagged With: festo

Where are air springs and actuators used in industrial systems?

May 9, 2024 By Mary Gannon

air spring actuators AdobeStock_244470873

When we delve into the realm of linear actuators used in industrial fluid power, our minds often gravitate towards the familiar, such as NFPA and mill-type for hydraulics, or compact round-line or extruded-aluminum body cylinders for pneumatics. These are the tried and tested construction styles. However, a lesser-known yet highly innovative player in this field […]

Filed Under: Actuators, air springs, Components, Engineering Basics, Featured

A primer on when to use pneumatic vacuum pumps

January 11, 2024 By Mary Gannon

Close up cross section show detail inside of High technology and quality screw vacuum pump for industrial AdobeStock_250580631

By Josh Cosford, Contributing Editor Vacuum technology is the quintessential method for safe and careful material handling in various industries, from packaging to glass manufacturing. Vacuum cups and pads are gentle and soft, lifting even the largest material while barely contacting the surface. By creating a vacuum inside the cup, the pressure differential draws the […]

Filed Under: Components, Engineering Basics, Featured, pumps, Vacuums

5 reasons your pneumatic cylinder isn’t working

December 5, 2023 By Mary Gannon

5 reasons your pneumatic cylinders aren't working as they should AdobeStock_99197214.jpg

By Josh Cosford, Contributing Editor Pneumatic cylinders are essential in various industrial applications, providing the mechanical force needed to move loads, automate equipment, and perform countless other tasks. However, pneumatic cylinders encounter issues that impede their performance like other machine components. When your pneumatic cylinder isn’t working as expected, it can lead to downtime, reduced […]

Filed Under: Components, Cylinders, Engineering Basics, Featured

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