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Engineering Basics

Can electropneumatic regulators be used in hazardous locations?

August 11, 2022 By Mary Gannon

Hazardous locations require products built specifically for them. Propotion-Air’s FM-approved line includes three intrinsically safe devices serving customizable pressure ranges from vacuum up to 150 psig and flows to 200 scfm, and one non-incendive device handling pressures up to 150 psig and flows to 0.80 scfm.

When thinking of hazardous locations, one’s mind conjures an oil/gas drilling rig, refinery, or underground coal mine — all these locations have in the past utilized traditional pneumatics as risk reduction because they do not have a spark risk, which a solenoid’s electrical actuation requires and creates. Expanding our view of hazardous locations, we should […]

Filed Under: Air Preparation, Components, Engineering Basics, Regulators, Valves

Pneumatic systems: an introductory primer and actuator selection guide

July 5, 2022 By Mary Gannon

Industrial automation applications often employ material handling solutions like pick and place equipment. The automated process pictured here features pneumatic actuators equipped with vacuum cups that can grip and move delicate items like glass.

Norgren pneumatics expert Dietmar Grün provides a thorough introduction to pneumatic systems, addressing application areas, core components, the critical role of pneumatic air preparation and treatment products and pneumatic actuators and key considerations for selecting pneumatic actuators. Contributed by Dietmar Grün, Product Manager, Motion Control, Actuator, Norgren Pneumatic systems harness the energy generated by the […]

Filed Under: Actuators, Components, Engineering Basics, Featured Tagged With: alliedelectronics, Norgren, rs

Using compressed air hoses safely

June 24, 2022 By Mary Gannon

A worker uses high air pressure to blow away small debris before assembly. Image courtesy Shutterstock

Compressed air is often disregarded as a common utility in factories, but risks are high with pressurized air running through pneumatic hoses. Learn how to use these tools safely. Contributed by Mindy Schoeff, Marketing Communications Manager and Ron Hibbler, Applications Manager, Proportion-Air Compressed air is nearly ubiquitous in factories. It’s part of the power behind everything […]

Filed Under: Components, Engineering Basics, Featured, Tubing Tagged With: proportionair

Are electropneumatic controllers suitable for vacuum applications?

June 21, 2022 By Mary Gannon

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Both electropneumatic pressure regulators and flow control valves can be utilized in controlling vacuum systems. By using an electropneumatic pressure regulator, the designer develops a system which the suction force of the vacuum cup can be precisely controlled. The function of the electropneumatic flow control remains the same when controlling the flow of air in […]

Filed Under: Air Preparation, Engineering Basics, Featured, Regulators, Valves Tagged With: proportionair

Can electropneumatic controllers control force, tension, and torque?

June 8, 2022 By Mary Gannon

In bottling lines where the threads and diameters of bottle necks may vary, electropneumatic pressure regulators adjust the pressure output torque of the pneumatic motor to secure the lid on the bottle precisely.

Contributed by Justin Fluegel An electro-pneumatic pressure regulator is an ideal option to control the force, tension, or torque within a system. The pressure within a system directly correlates to the amount of force available to the actuator — lower pressure results in a lower force and vice versa. For the controller to regulate the […]

Filed Under: Air Preparation, Components, Engineering Basics, Featured, Regulators

4 best practices for providing dry air in a job shop

May 4, 2022 By Mary Gannon

Keeping your machine shop's air dry and clean is critical for efficient designs. | All images courtesy of Tsunami Compressed Air Solutions

Contributed by Mike Kreklau, Technical Sales at Tsunami Compressed Air Solutions Downtime and inefficiency don’t have to be your production line’s worst enemy. You want shop equipment that comes with no strings attached — no downtime and no maintenance. Maybe that’s a pipe dream, but there are ways to fix many air-related symptoms of an inefficient […]

Filed Under: Air Preparation, Components, Engineering Basics, Featured Tagged With: suburbanmanufacturing

How to select the right interchangeable pneumatic actuator

April 7, 2022 By Mary Gannon

Fabco pneumatic actuators Figure3 Editorial - Specification options to maintain a specific rod position.

Contributed by Troy Sanders  |  National Sales Manager  |  Fabco-Air When your operation calls for a pneumatic actuator, you’ll find a wide range of products available from various manufacturers. But because no two applications are alike, you must weigh several considerations before selecting and ordering an actuator. This article will discuss the different cylinder types […]

Filed Under: Components, Cylinders, Engineering Basics, Featured Tagged With: fabcoair

Where are electropneumatic flow controllers used?

February 10, 2022 By Mary Gannon

Electropneumatic flow control valves are used in applications where it is important to control the revolutions per minute of a pneumatic motor or speed of the linear actuator in machiney, such as this plastic roll machine.

By Justin Fluegel, Contributor Flow in a fluid power system is synonymous with the velocity of an actuator. Electro-pneumatic flow control valves are used in applications where it is important to control the revolutions per minute of a pneumatic motor or speed of the linear actuator in machinery, such as this plastic roll machine.  Both […]

Filed Under: Air Preparation, Engineering Basics, Featured, Valves

Where are electropneumatic pressure regulators/controllers used?

January 21, 2022 By Mary Gannon

electropneumatic pressure regulators controllers twist-wire-machine-wohler-zva600-p71110017_4

By Justin Fluegel, Contributor Electropneumatic pressure regulators are commonly used to control the force, tension or torque output of an actuator in a machine. These are found in a wide range of applications from custom machinery, food processing, semiconductors, cyclic testing machinery, and welding applications. The breadth of opportunities is vast for this technology, given […]

Filed Under: Air Preparation, Engineering Basics, Regulators

How do electropneumatic pressure regulators/controllers work?

November 22, 2021 By Mary Gannon

Accuracy is often at stake in high pressure applications. Accurate, repeatable pressure control for customizable ranges from vacuum to 1,000 psi direct control in a single unit; assemblies like the GX1 control valve from Proportion-Air offering direct control up to 6,000 psig. Even higher ranges are possible with ratio regulators.

Some electropneumatic pressure regulators work by combining three important elements: the mechanical valve, the solenoid, and the controller.  The mechanical valve is comprised of the valve body, spring, and spool. The valve body is typically machined from aluminum or brass. It includes a port for the unregulated air to enter the valve. Internally machined is […]

Filed Under: Engineering Basics, Regulators

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