3-D CAD Program Calculates Flow Data
Swagelok introduced a 3-D computer aided design (CAD) output, with live flow evaluation, and integrated flow data. The updated MPC Configurator makes it easy to develop complete process analyzer and sample-handing systems. The program provides you with an interactive tool to build and assemble ANSI/ISA 76.00.02-compliant miniature modular designs prior to the purchase process. The software is available for download from www.swagelok.com or as a CD installation.
“With the MPC configurator, you can have a ‘try before you buy’ experience for their system design,” said Doug Nordstrom, market manager, analytical instrumentation, Swagelok Company. “Our tool lets you pick your component, platform layout, and even fluid type to produce a live flow model so you can see graphical representation of flow through a system.”
The configurator features integrated flow data such as flow coefficient (Cv), volumetric flow rate, and volume for a wide variety of fluids. Then, users can simulate valve actuation to see how the flow reacts. Flow streams are color-coded for easy evaluation. Component selection features Swagelok MPC components and the ability to use custom components when creating a system.
From the configurator, users can create several types of reports to support their design. The software generates 2-D design schematics (P&ID view exportable through AutoCAD® 2010), a 3-D real view (exportable to SolidWorks®), and/or a bill of materials (BOM) for purchasing. A project report feature also provides a BOM and assembly diagrams package. All outputs can be saved to the user’s local machine.
Diaphragm Vacuum Pumps Handle Air And Gases.
KNF Type N838 diaphragm vacuum pumps are offered in single- and multi-stage OEM installation models powered by AC, DC, or brushless DC (BLDC) motors. Their exclusive and patented multi-port valve system and structured molded diaphragm contribute to high performance, increased flow and efficiency, and reliability in service.
The pumps can satisfy a wide range of high-capacity applications, including medical therapeutic devices and diagnostic equipment, ideal for both suction and positive pressure devices. Their closed and durable compressor housing is designed to minimize noise (and an optional silencer can be specified for applications requiring extremely quiet operation).
These N838 pumps exhibit high pneumatic capacity and can achieve flow rates up to 42 LPM per head under atmospheric conditions, ultimate vacuum of 100 mbar abs. (27 in. Hg), and maximum continuous pressure of 7 psig. The pumps operate oil-free to retain purity of the pumped medium.
Their patented multi-port valve system integrates a circular valve disk spanning several smaller holes (instead of one large hole) to minimize deformation from stress, resist damage from condensate, and promote enhanced flow and increased efficiency. The design of the patented FEA-designed structured molded diaphragm eliminates the metal clamping disk that can become a source for leakage or corrosion in conventional pump models.
Modular pump design offers OEMs the versatility to choose from a wide variety of standard materials, performances, voltages, frequencies, and accessories (including noise and dust filters, hose connectors, and shock mounts) to meet particular application demands.
Swing-Piston Pump Comes In Compressor Or Vacuum Pump Models
KNF announced its newest addition to its OEM swing-piston pump line, the NPK04. The NPK04 is ideal for use as a transfer pump, is available in compressor or vacuum pump models and can be operated in any position. Its sealed, swing piston moves media oil-free and without adding contamination. Despite its size, it features 3.3 liters per minute of free flow, and is available in an optimized version for vacuum (max. 21.6 in. Hg) or pressure (max 31 psig) generation. Two motor options include standard DC or an economical brushless-dc motor.
The BLDC model is only 2.5 in. long, is available with optional logic speed control interface and features low EMI/RFI. The pump is maintenance-free, very quiet, and exhibits low vibration, low current and power consumption, making it ideal for mobile, battery-powered applications. All standard KNF pumps can be customized to meet specific OEM performance requirements. It is suitable for use in medical and analytical instruments, ink-jet printers, and pneumatic supply functions for prosthetic devices and ergonomic furniture.
Compact Vacuum Pumps Suit Single & Multiple Filtrations
Vacuum filtration is one of the most common applications used for sample preparation in chemistry, microbiology, waste water control and other analytical processes. The new VACUUBRAND ME1 and ME1C diaphragm pumps offer a compact, high performance and easy to-use solution which is perfect for both single and multiple filtrations. These new pumps deliver pumping speeds of 14lpm and ultimate vacuum of 100mbar. They provide a well-proven and extraordinary long diaphragm life (10,000-15,000 operating hours), whisper quiet operation and low vibration. The functional, space saving and innovative design with readily accessible top mounted power switch ensures convenient and quick operation.
Both models feature robust PTFE diaphragms and valves for optimal chemical resistance. The ME1C features a full fluoropolymer flowpath, for a complete chemistry-design pump. An optional vent control valve with dial gauge enables variable fine adjustment of the pumping speed.
Diaphragm Vacuum Pump Is Compact & Cool-Running
KNF N860 Series diaphragm vacuum pumps introduced solutions to sample, transfer, or evacuate air and gases. These compact and cool-running pumps have a patented structured diaphragm promoting optimized pneumatic performance and long service life. The pumps can suit a wide variety of process, laboratory, or OEM applications ranging from large-scale rotary evaporators and continuous/manifold filtration systems to process control sampling. Customization capabilities expand their application potential to many other areas.
These pumps feature as standard specially engineered multi-port valves to tolerate condensation without damage, perform oil-free transfer with uncontaminated flow and minimal maintenance, and run quietly with low vibration. They can achieve enhanced gas tightness with leak rates as low as 6 x 10-3 mbar L/s, deep vacuum potential of 2 mbar, and flows as high as 110 L/min.
Their modular design and available options enable easy customization to tailor pump to application. Pumps can be equipped with standard AC motors or explosion-proof AC versions for compliance with Class 1, Division 1, Groups C & D hazardous locations. Single- or doubled-headed pump options can also be specified. Wetted material choices range from economical aluminum heads and EPDM diaphragms to solid glass-filled PTFE heads and PTFE diaphragms, which offer higher resistance to corrosion and chemicals.
All N860 Series pumps are engineered to start reliably against vacuum, mount and operate in any installed position, and can be easily serviced in the field.
Vacuum Pump System Controler Has Touchscreen
The VacTrac(TM) Series 24/128 Controller features enhanced graphics and control of up to 24 vacuum conveying pumps, 128 loading stations and 128 purge valves. The 24/128 controller utilizes a DeviceNet distributed I/O network, with standard features that include an Allen-Bradley CompactLogix controller with 10″ color touch-screen operator interface.
Easy to follow graphical touch-screens provide total navigational control of the central vacuum system. The setup screen, for example, allows for the naming of loading stations, pumps, purge valves and material sources so you know exactly what is in each hopper and where it is located.
Manifold sharing capabilities allow the 24/128 to reduce the cost for tubing and purge valves and can stage and sequence six vacuum pumps per manifold line. The 24/128 can assign each loading station to any of the pumps connected to the same manifold. When a loader senses demand, the controller triggers the assigned pump to convey. If more than one loader on the manifold needs material simultaneously from different pumps, the controller’s manifold sharing function will then stage the pumps so that they can use the same manifold. The first pump will begin, and when its demand is filled, the next pump will be triggered. The result is a flexible system with minimal tubing and purge valves.
The touchscreen display provides an icon based platform for easy maintenance, operation and troubleshooting. Easy to read diagnostics, operation and installation instructions as well as spare parts information are all available from the touch screen.
KNF Diaphragm Dosing Pumps for Liquids
New KNF diaphragm dosing pumps for liquids (Types FEM 1.02 and FEM 1.09) introduce ideal solutions delivering superior accuracy and repeatability over a long service life. These compact pumps integrate simple 2-phase stepper motors engineered for optimized levels of controllability and cost efficiency. An optional and adaptable control module easily integrated into any system can expand control potential to suit particular application requirements.
Typical applications include medical diagnostics, industrial dosing systems, fuel cells, semiconductor processing, and wafer analysis, among others.
The FEM 1.02 pump achieves flow rates from 0.2 ml/min to 20 ml/min and FEM 1.09 pump from 0.9 ml/min to 90 ml/min. Both versions are small (62mm x 75mm x 63mm), cover a wide dosing range (1:100), operate oil-free with virtually no maintenance, and can serve reliably for more than 10,000 hours.
Among other features, these pumps are self-priming to 8.5 in.Hg, demonstrate consistency over time (1% repeatability), and exhibit excellent leak-tightness and chemical resistance. An innovative valve system minimizes head volume by ensuring that air cannot collect inside the pump head. Depending on pump version, head materials include polypropylene (PP) or PVDF and internal elastomeric components are manufactured from EPDM, FFPM, and PTFE. Pumps are both easy to operate and to adjust. Ports are available in UNF ¼-28 or compression fittings.
Modular pump design offers OEMs the versatility to choose from a wide variety of standard materials, voltages, frequencies, accessories, and options to satisfy application demands.
KNF Neuberger, Inc.
www.knfOEM.com
Anver VR Series Mini-Vacuum Pumps
May 26, 2010 by kremington
Filed under Air Preparation, Equipment, Industry News, pumps
Anver Corporation announces a full line of air-powered venturi vacuum pumps that have no moving parts for high reliability and can be positioned close to the load for optimum performance.
Anver VR Series Mini-Vacuum Pumps are powered by compressed air and employ the venturi principle to achieve a 26” Hg vacuum with only 0.74 to 1.27 SCFM air flow, depending upon size. Providing millisecond attach and release, the pump, suspension, and suction cup are one unit and can be positioned close to the load to minimize the potential for vacuum loss through tubing.
Constructed of aluminum and brass, Anver VR Series Mini-Vacuum Pumps can be supplied with a wide variety of suspensions and suction cups in different sizes and materials. Requiring only 72 psi supply pressure, they use standard compressed air logic, components, and fittings for easy integration into single item EOAT and manifolds for picking up multiple products.
Anver Corporation
www.anver.com
Thomas Corrosion Resistant, Lightweight DC Pump
May 25, 2010 by kremington
Filed under Air Preparation, Equipment, Industry News, pumps, Uncategorized
The 309 Series WOB-L® DC pump and compressor from Thomas is small, lightweight (5.1 lbs./2.3Kg) and is manufactured with corrosion resistant materials on the inside and a corrosion resistant treatment on external components. Perfect for automotive applications including air suspension, air doors, air horns, air brakes and clutches, and fuel systems, the 309 Series meets radiated emission requirements and is RoHS compliant.
The 309 Series also features oil-less operation, die-cast aluminum components, steel mounting brackets and isolators, all wetted aluminum parts, a stainless steel inlet valve and a thermally protected motor. The 309 Series provides up to 26.75 in.Hg (-904.1 mbar) and 160 psi (11 bar) of maximum intermittent pressure. In addition, the 309 Series has restart capability to maximum pressure.
Thomas Division, Gardner Denver Company
www.gd-thomas.com
Micro Gas-sampling Pump from KNF Neuberger
May 25, 2010 by kremington
Filed under Air Preparation, Equipment, Industry News, pumps, Seals
A new KNF micro diaphragm gas-sampling pump (Type NMP015.1.2) uniquely integrates head connections inside the housing for improved pneumatic performance in a compact and leak-tight package. This optimized design produces less pulsation and additionally allows for the housing to be closed and sealed for significant reduction in audible noise.
The pump ideally suits portable, battery-operated equipment used in a wide range of OEM applications, including gas sampling, explosives detection devices, anesthesia systems, and medical analyzers, among others.
Among features, the pump’s elastomeric diaphragm promotes high efficiency and delivers oil-free operation without any risk of contaminating the sampled gas. Pumps can be specified either with an ironless core DC motor or with a brushless DC motor offering longer service life. PEEK housings and pump heads contribute high stiffness and temperature and chemical resistance.
Depending on model, these pumps can achieve flow rates to 2.1 l/m, vacuum to 650 mbar (11 in. Hg) absolute, and continuous pressure to 0.6 bar g (9 psig). All are engineered to perform maintenance-free with low power requirements and are supplied ready for installation to operate in any position.
Chemically resistant versions are available and pumps can otherwise be customized to meet particular application demands.
KNF Neuberger, Inc.
www.knfOEM.com
